Discover MIR’s Offering for the Dematic 45 MM Live Roller: Your Reliable End User Live Roller Solution

MEGALINEAR MLRE-45

Megadyne introduces MEGALINEAR MLRE-45 – a power transmission belt designed to meet the needs of live rollers in automated warehouse systems.

In the realm of modern intralogistics, power transmission belt systems must meet rigorous criteria: reliability, durability, and efficiency. Critical to live roller belt performance is its interaction with transfer rollers. The belt must exhibit flexibility while driving the metal rollers. This flexibility ensures smooth navigation through the roller conveyors. The choice of belt material and design is crucial for achieving a balance—providing the required friction to drive the metal rollers for secure item transfer and reducing drag to minimize energy consumption.

MEGALINEAR Live Roller End-User 45 mm meets all of the above criteria and more!

FEATURES

MEGALINEAR MLRE-45 is manufactured from polyurethane 85 ShA, in standard yellow with black anti-static fabric on the back of the belt

MAIN COMPONENTS

FEATURES

  • High strength aramid tensile members
  • Yellow finish for easy wear detection
  • High friction drive surface for reliable operation
  • Black anti-static fabric for improved performance and longer life.

CHARACTERISTICS:

  • Standard Width: 45 mm
  • Standard Length: 200 m open-end roll
  • Thickness: 4.7 mm
  • Max traction load: 4,025 N
  • Breaking strength: 16,100 N
  • Working temperature: -13 / +176 °F (-25 / +80 °C)

MECHANICAL AND CHEMICAL PROPERTIES:

Performance

  • High grip and less slip on the belt drive side
  • Anti-static fabric to reduce wear and improved performance of driving rollers • flexible belt construction
  • Designed to resist ozone and temperature degradation

High Efficiency

  • Stable tension over time
  • Smooth running

Less Maintenance:

  • Easy installation
  • fast and easy replacement on-site
  • Easily spliced using common splicing equipment

Energy Saving

  • Low energy consumption due to high flexibility
  • Optimized CoF improves energy efficiency

Cost Saving

  • Easily maintained
  • Energy-efficient designe

Main Applications by Industry:

MIR #2121858

Our Latest Heat-Resistant Synthetic Belt for Bakeries – Duratemp

Heat resistance stands as a paramount concern in the bakery industry. In addition to efficiency and hygiene, conveyor belts must endure relentless heat without faltering or compromising safety. Traditional belts often struggle under elevated temperatures, succumbing to degradation and maintenance issues.

To tackle this challenge head-on, we proudly present Duratemp – a breakthrough belt engineered to excel under demanding conditions. Designed to thrive in constant temperatures of 115°C and withstand heat spikes up to 130°C, Duratemp sets a new standard for heat-resistant performance. Our specially formulated compound resists browning better than competing thermoplastic belts, ensuring consistent quality throughout your bakery operations.

While Duratemp’s standout feature is its ability to withstand high temperatures, we remain steadfast in prioritizing food safety. Compliant with EC 1935/2004, EU 10/2011, and FDA regulations, Duratemp boasts a non-stick surface that minimizes contamination risks. Compatible with metal detector systems, it offers an additional layer of defense against foreign object contamination.

Drawing on decades of conveyor solutions expertise across various industries, we’ve tailored Duratemp to meet the unique demands of the bakery sector. Whether used for traditional staples like bread and cookies or specialized items such as pizzas and tortillas, Duratemp’s purpose-built features ensure peak performance and longevity. Its exceptional longitudinal flexibility allows the belt to navigate fixed knife edges seamlessly, enhancing operational efficiency.

Main features

  • High temperature resistance, withstanding peaks up to +130 °C
  • 2-ply thermoplastic polyurethane in white
  • Top flexibility up to only 6 mm diameter on fix knife edge
  • Low friction on bottom side
  • Food grade compliant as regards EC 1935/2004, EU 10/201, and FDA

Benefits

  • Solid perfomance at high temperatures
  • Reduced browning effect
  • Non-wicking impregnation
  • Extended lifetime
  • Easy and reliable splicing, even on-site
  • Efficient tracking with high lateral stability
  • Can be used with metal-detector systems

Typical applications

  • Bakery oven take-off and infeed belt
  • Pizza, tortillas and biscuits processing line

With Duratemp, you can count on consistent performance and durability, even in your most challenging bakery applications. Want to learn more about how Duratemp can elevate your operations?

Contact us today!

Solutions Spotlight: Exploring Conveyor Slat Top
Chain with Stacy Bashline from Ammeraal Beltech

MIR Belting is excited to bring you an insightful webinar, where we dive into the world of conveyor slat top chains. In partnership with Ammeraal Beltech, our goal is to shed light on our conveyor slat top chain offerings. The webinar, hosted by Braden Tedrow, Industrial Sales Representative from MIR Belting, features the expertise of Stacy Bashline, Product Marketing Manager from Ammeraal Beltech. The event provided an in-depth look at the advancements in conveyor technology and the strategic expansion of Ammeraal Beltech in the United States.

During the webinar, Bashline highlighted uni’s broad chain portfolio, emphasizing the differences between modular belts and chains. They also covered the various types of chains, including Plastic, Steel, and Snap-on chains, and presented a detailed overview of each type’s unique features and applications. One of the key focus areas was the innovative Chain breaker tool, available at MIR Belting. This tool simplifies the process of replacing chains, marking a significant advancement in maintenance and operational efficiency.

Stacy Bashline took the opportunity to shed light on Ammeraal Beltech’s substantial expansion in the United States. Central to this growth is the company’s UNI Modular facility in Southeast Pennsylvania, strategically positioned to better serve major markets. Bashline pointed out that the expansion from a 60,000 square foot facility to nearly double the space in the past two years has significantly enhanced their molding capabilities and improved assembly and warehousing. This expansion has not only accelerated delivery times but also led to more competitive pricing, directly benefiting clients like MIR Belting.

Further underscoring the company’s commitment to the U.S. market, Bashline announced Ammeraal Beltech’s plans to increase their product stock by 2024. This includes molding higher capacities of top-selling items and expanding their core offering from 18 to 77 parts. This strategic growth in product range and capacity highlights the company’s dedication to meeting the evolving market demands and customer needs in the U.S.

Click the link below to watch the full webinar, covering this topic and many others. HERE

Unlocking Bagel Production Excellence with MIR Belting Solutions: On The Hole, Our Bagel Belts Are Better

When it comes to crafting the perfect bagel, every detail matters, especially the conveyor belts that make bagel production efficient and consistent. At MIR Belting, where excellence in service is available 24/7, we understand that bagel making is both an art and a science. This is why we offer a range of specialized belting solutions designed to meet the unique needs of bagel forming machines. Our bagel belts are the result of years of experience and close collaboration with bagel machine manufacturers and bakeries, ensuring the highest level of performance and reliability.

Tailored to Your Needs

One size does not fit all in the world of bagel production. That’s why MIR Belting provides bagel belts that can be customized to your specific requirements. We emphasize the importance of precise dimensions, including the exact width and length or circumference. Our experts recommend measuring the length along the inside (pulley side) surface of the belt for the most accurate fit. Whether you need a new belt for mini-bagels or standard-size bagels, we have the solution you’re looking for.

A Wide Range of Options

MIR Belting offers a variety of bagel belting materials to suit different applications. Some of our standout products include:

Fabric ESF 6/2 0+0 (PU) White FG (MIR-11112)

A 2-ply all-polyester belt with a textured top surface. Ideal for mini bagels. Features a robust bagel splice for lasting durability.

Fabric ESF 9/3 0+0 (PU) White FG (MIR-1999385)

A 3-ply, heavy-duty, all-polyester belt. Suitable for standard-size bagels. Offers maximum stability, width, and length. Boasts a strong bagel splice and low elongation.

Ropanyl EM 8/2 00+P7 White AS FG (MIR-1897625)

Equipped with a PU mini rough top cover for excellent wear resistance. Does not feature a top fabric, ensuring reliability in demanding environments.

More Than Just Bagel Belts

MIR Belting is your one-stop solution for belting needs in the baking industry. With a long-standing presence in the market and a deep understanding of customer requirements, we offer a wide range of belting products for production and packaging applications. Our dedicated sales engineers and representatives cover not only the United States and Canada but also numerous other countries. No matter where you are, we’ll connect you with the right people to provide you with the best belt for your specific job.

Service Beyond Expectations

At MIR Belting, we understand that downtime is costly. That’s why we offer 24/7 service and support to ensure your operation runs smoothly around the clock. Our commitment to excellence extends beyond our products to the service we provide, helping you maintain the highest levels of productivity and efficiency.

In celebration of National Bagel Day, trust MIR Belting to deliver the belting solutions you need to elevate your bagel production to new heights. With our expertise and dedication to customer satisfaction, you can count on us to be your partner in bagel success.

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